iptables router failure after Debian Lenny upgrade solved by setting MTU

I recently upgraded my home router box to Debian Lenny. Everything went fairly smoothly, with a few exceptions. My NFS mounts no longer worked because apparently wildcards are no longer allowed in IP addresses in /etc/exports; the export addresses needed to be translated to subnet format (e.g., 192.168.98.* becomes 192.168.98.0/824).

But after a power failure last night, the router box rebooted and I was no longer able to access the Internet from any clients on my LAN. Strangely, I could ping or traceroute external hosts and perform DNS lookups, but web surfing and ssh timed out after an initial handshake. I noticed by telnetting to port 80 of an external host, I got an error back from an invalid HTTP request (e.g. “oeunthioues”), but if I sent a standard valid request (GET /index.html HTTP/1.0), the connection just hung with no response.

I won’t recount all the false leads I had in diagnosing this problem. It turned out that the Internet-facing NIC on my router box had been reset to a low MTU. By setting the MTU on the LAN clients to that low number, or raising the MTU on the Internet-facing NIC back to 1500, the problem was solved:

# ifconfig eth2 mtu 1500

After restarting networking on the router box, the MTU was again set back down to 576, which is apparently the default MTU for an X.25 network. I have no idea why the interface is getting that value by default (where it wasn’t before), so I just added a hack to /etc/network/interfaces to fix it:

iface eth2 inet dhcp
  post-up /sbin/ifconfig eth2 mtu 1500

Interestingly, pre-up didn’t work.

Hopefully I’ve included enough relevant terms in this entry that others with this problem will find it. It was hard to diagnose because no errors appeared in any log file, and I had partial but not complete connectivity from internal clients to the Internet. My first guess was that it was due to the iptables upgrade, but in fact it was entirely unrelated.

[tags]Debian, Lenny, iptables, firewall, router, MTU[/tags]